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Optical Lens Dust-Free Assembly Workshop FFU System Optimization Project Case

2021-11-12

Customer Pain Point Analysis
A high-end optical lens manufacturer faces the following challenges in its production process:

Microdust contamination affects yield: Insufficient cleanliness in the assembly environment leads to tiny particles on the lens surface, affecting image quality, and resulting in a product defect rate as high as 8%.

Electrostatic adsorption issues: Traditional FFUs do not consider anti-static design, and static electricity accumulation in the workshop causes dust to adhere to precision lenses.

Large fluctuations in temperature and humidity: The existing air conditioning system has insufficient temperature control capabilities, and the lens bonding process is affected by changes in temperature and humidity, resulting in uneven curing.

Our Solutions
✅ Class 100 (ISO 5) Cleanliness Guarantee: Using U15 ULPA filters, the filtration efficiency for 0.1μm particles is ≥99.9995%, ensuring an ultra-low dust assembly environment.
✅ Customized Anti-Static FFU Solution:

The cabinet uses an anti-static coating to prevent dust from electrostatic adsorption.

Equipped with ion bars to eliminate static electricity on the lens surface.
✅ Constant Temperature and Humidity Interlocking Control:

The FFU cluster and precision air conditioner are intelligently linked to ensure a workshop temperature of 22±1℃ and humidity of 45±5%RH.

Real-time monitoring data and automatic airflow adjustment reduce environmental fluctuations.

Why Choose Us?
Factory Direct Sales, Quality Assurance: With our own modern production base, we strictly control each process to ensure the high efficiency and stability of purification equipment, with a cost-effectiveness far exceeding that of our peers.

Customized Solutions, Quick Response: A senior team provides one-on-one service, following up on the entire process from design to installation and commissioning, and providing 24-hour after-sales service to address your concerns.

Ten Years of Focus, Proven Reputation: Serving over 500+ corporate clients, we have earned long-term trust with our high-efficiency purification effects and transparent service processes. Choosing us means choosing peace of mind!

📞 Free Cleanroom Solution Consultation: 137 1392 2539

About Us

products cover the air purification equipment and services required by various industries, including the evaluation and detection of particulate matter (PM10, PM2.5, PM0.1), pathogens, gaseous molecular pollutants (TVOC, acidic and alkaline gases), etc., and provide comprehensive and effective air purification solutions.

Add: No. 2, Furong 7th Road, Xinqiao Subdistrict, Bao'an District, Shenzhen City

WhatsApp: +86 13713922539

E-mail: 401193699@qq.com